DEVELOPMENT & CONSTRUCTION

From the idea to the design to the complete construction planing and documentation

Using modern CAD workstations, we develop and design simple folded and bent parts, sophisticated deep-drawn parts, individual components, complete assemblies and the necessary operating equipment for various branches of industry. The focus is on forming technology products for prototype production and small batch for the automotive industry as well as medical and instrument engineering. The close proximity of design and parts production not only enables close cooperation between design, simulation and manufacturing process, but in its result the fastest possible realization of the individual project.

Range of services

  • Development and design of prototype tools and fixtures
  • Development and design of series devices
  • Development and construction of gauges and measuring devices
  • Product development
  • Functional and production-oriented development of sheet metal formed parts
  • Design of tools adapted to the number of pieces taking into account
  • Of economic efficiency and quality requirements
  • In-house forming simulation

Technical data

  • Processing of all common 3D and 2D data formats
  • Use of 3D CAD software CATIA, NX, Rhino for surface and volume modeling
  • Use of the PAM-STAMP software for forming simulation

We develop & construct

  • Functional and production-oriented development
  • Constructions adapted for the use of the latest materials
  • Detailed development of concepts and feasibility analyses
  • Production engineering consulting and validation of the manufacturability of formed components
  • Constructive implementation using the latest 3D CAD software for surface and volume modeling
  • Early validation of manufacturability through the use of modern software for deep drawing simulation
  • Design and functional verification through simulation and the production of real parts as prototypes
  • Products made of complex deep drawing parts in combination with folded and bent parts
  • Combination of sheet metal components with machined components
  • Constructive implementation of product ideas for small batch production
  • Creation of design and approval samples
  • Verification of functional reliability through in-house prototype construction and functional tests
  • Fast and cost-efficient product introduction due to own small batch production

Detect stress cracks and drawing defects in sheet metal forming at an early stage through

  • A fast and precise simulation of the entire forming process
  • The production of crackformed parts to deep draw parts as prototypes
  • Method optimization during production

RANGE OF SERVICES

  • Simple and multi-part pressing tools
  • Punching tools
  • Flanging tools
  • Rolling tools
  • Press brake tools
  • Sideshift tools

TOOL MATERIALS

  • Steel
  • Aluminum

DISPLAY

  • According to specifications and in collaboration with customers
  • Own of concept development

ROBOTIC OR MANUAL WELDING DEVICES FOR THE PROCESSES

  • Spot welding
  • MIG / MAG
  • WIG
  • MIG braze welding
  • Laser welding

DEVICES FOR JOINING TECHNIQUES

  • Flanging
  • Pressure joining
  • Riveting
  • Wobble riveting
  • Creation of specially adapted gage concepts for repeatable testing
  • Development of the fixing and clamping concept as well as the quality and measurement strategy
  • Carrying out tolerance analyses
  • Conception and construction of measuring devices and test gauges for fast and permanent control in production
  • Realization of gauges for production-accompanying testing
  • Cost-effective implementation of individual test specifications
  • Measuring devices and gauges according to technical specifications and in cooperation with customers

REFERENCES FROM DEVELOPMENT & CONSTRUCTION

As a development partner to the automotive and supplier industry, we combine our many years of experience with constant innovations and the latest technologies.

CONTACT

HOW TO FIND US