DEVELOPMENT & CONSTRUCTION

From the idea to the design to the complete construction planing and documentation

Using modern CAD workstations, we develop and design simple folded and bent parts, sophisticated deep-drawn parts, individual components, complete assemblies and the necessary operating equipment for various branches of industry. The focus is on forming technology products for prototype production and small batch for the automotive industry as well as medical and instrument engineering. The close proximity of design and parts production not only enables close cooperation between design, simulation and manufacturing process, but in its result the fastest possible realization of the individual project.

Range of services

Development and design of prototype tools and fixtures
Development and design of series devices
Development and construction of gauges and measuring devices
Product development
Functional and production-oriented development of sheet metal formed parts
Design of tools adapted to the number of pieces taking into account
Of economic efficiency and quality requirements
In-house forming simulation

Technical data

Processing of all common 3D and 2D data formats
Use of 3D CAD software CATIA, NX, Rhino for surface and volume modeling
Use of the PAM-STAMP software for forming simulation

We develop & construct

Functional and production-oriented development
Constructions adapted for the use of the latest materials
Detailed development of concepts and feasibility analyses
Production engineering consulting and validation of the manufacturability of formed components
Constructive implementation using the latest 3D CAD software for surface and volume modeling
Early validation of manufacturability through the use of modern software for deep drawing simulation
Design and functional verification through simulation and the production of real parts as prototypes

Products made of complex deep drawing parts in combination with folded and bent parts
Combination of sheet metal components with machined components
Constructive implementation of product ideas for small batch production
Creation of design and approval samples
Verification of functional reliability through in-house prototype construction and functional tests
Fast and cost-efficient product introduction due to own small batch production

Detect stress cracks and drawing defects in sheet metal forming at an early stage through

A fast and precise simulation of the entire forming process
The production of crackformed parts to deep draw parts as prototypes
Method optimization during production

RANGE OF SERVICES

Simple and multi-part pressing tools
Punching tools
Flanging tools
Rolling tools
Press brake tools
Sideshift tools

TOOL MATERIALS

Steel
Aluminum

DISPLAY

According to specifications and in collaboration with customers
Own of concept development

ROBOTIC OR MANUAL WELDING DEVICES FOR THE PROCESSES

Spot welding
MIG / MAG
WIG
MIG braze welding
Laser welding

DEVICES FOR JOINING TECHNIQUES

Flanging
Pressure joining
Riveting
Wobble riveting

Creation of specially adapted gage concepts for repeatable testing
Development of the fixing and clamping concept as well as the quality and measurement strategy
Carrying out tolerance analyses
Conception and construction of measuring devices and test gauges for fast and permanent control in production
Realization of gauges for production-accompanying testing
Cost-effective implementation of individual test specifications
Measuring devices and gauges according to technical specifications and in cooperation with customers